MOUNTING AND INSTALLATION

SHOULD THE AIR CURTAIN BE MOUNTED INSIDE OR OUTSIDE THE DOORWAY?
Generally, air curtains will operate with equal efficiency, regardless of which side of the doorway it is mounted on. However, there are certain exceptions, as follows:
Either side of the door opening is acceptable when used for insect control or over refrigerated coolers. Outside installation is required when used over freezer doors because when mounted inside, the fans tend to gather moisture and freeze, eventually forming a snowball around the fan, causing it to lose operational efficiency. Inside installation is mandatory when used as a thermal barrier in factories, stores, etc., to prevent loss of heat and keep out the cold air. Heated units for customer entrances and service windows must always be mounted inside.

DO MARS AIR CURTAINS REQUIRE A COVER WHEN MOUNTED OUTSIDE?
No, they are not necessary since their design protects them from inclement weather. Weatherproof covers are necessary and therefore supplied as standard equipment. All units are UL listed for outdoor use.

IS THERE ANY DIFFERENCE IN THE SOUND LEVEL
IF A MARS AIR CURTAIN IS INSTALLED OUTSIDE OR INSIDE?
Yes. If the level of sound is a problem, mount the air curtain outside and the sound will be reduced.

HOW FAR ABOVE THE DOORWAY HEADER SHOULD THE AIR CURTAIN BE MOUNTED?
One half to two inches above the door opening whenever possible. The closer to the top of the door opening, the more effective the air curtain will be. Extended mounting brackets are available in various lengths so the air curtain can be mounted to clear an obstruction.

IF THERE IS AN OBSTRUCTION OVER THE DOORWAY, HOW FAR AWAY FROM THE WALL CAN THE AIR CURTAIN BE INSTALLED AND STILL FUNCTION EFFECTIVELY?
Not more than eight inches for refrigeration and fourteen inches for insects. To seal off the ends, twelve to eighteen inch panels made of sheet metal, plastic strips or plywood can be installed on each side of door opening to improve the efficiency of the air curtain. Sometimes the Mars air curtain air outlet nozzle may be installed between the obstruction and the wall. Precaution is necessary to prevent the obstruction from deflecting the flow of air.

WHAT ARE THE NORMAL HEIGHTS THAT AN ELECTRIC HEATED MARS AIR CURTAIN CAN BE MOUNTED?
Electric heated air curtains with 1 / 2 HP motors are normally used over customer entrance doorways in restaurants, supermarkets, department stores, personnel entrances, etc. and installed no more than 8 feet high above the floor. The colder the climate the higher the kW heater should be selected. If specifying electric heated models for use over warehouse doorways, use either HV or EP models. Higher kWs should be used in this case. All electric heated models are supplied with motor control panels and wall-mounted thermostats for On/Off/Fan Only control.

WHEN MORE THAN ONE AIR CURTAIN IS INSTALLED OVER A DOORWAY, HOW CLOSE TOGETHER SHOULD THEY BE MOUNTED?
They should be mounted next to each other, however, if the door opening is wider than the units, spacing up to six inches between units is acceptable. W-25 models can be spaced up to three inches apart. For longer pass-thru openings, use a series of C or Whispurr Air models.

WHAT HAPPENS IF THE AIR CURTAIN IS MUCH SMALLER THAN THE DOOR-WIDTH OPENING?
Whenever possible, avoid using an air curtain that is shorter than the entire width of the door opening. An undersized air curtain will create unprotected areas on each side, thereby reducing its efficiency level. An air curtain should cover the doorway completely. If necessary, it’s always better to use an air curtain that is slightly wider than shorter in covering the opening.
Some manufacturers will provide their units with extreme side deflectors to help spread the air outward. Avoid using this type of design. The output airflow pattern becomes very irregular. Much of the airflow moves across the opening, causing considerable air velocity loss by the time it hits the floor.

<<Return to top of Page>>

WHEN WOULD A VERTICAL MOUNT BE FEASIBLE?
When installation is not possible over the top of the doorway, the Mars air curtain may be side-mounted on both ends of the door, blowing into the center of the door opening. This type of installation must be specified at time of order. The pan of the motor/fan assembly will be bolted to the air curtain housing instead of the standard wing nut mount hardware. All motors used in Mars air curtains contain thrust bearings and operate efficiently in ay position.

WHERE ARE THE JUNCTION BOXES?
Each motor within the air curtain housing will have one watertight junction box mounted on the bottom center of its motor/fan assembly. If specified at time of order, the junction box can be located elsewhere.

HOW DOES THE AIR CURTAIN MOUNT OVER A LARGE WAREHOUSE ROLL-UP DOOR?
Each unit is sent with installation instructions explaining how to fabricate brackets for a roll-up door. As an accommodation, the factory can supply special brackets for a nominal charge.

WHEN THERE IS A FOYER, WHERE SHOULD THE AIR CURTAIN BE MOUNTED?
To be most effective, the air curtain should be mounted inside the foyer over the building entrance door. Depending upon climatic conditions, either a heated or unheated model may be used.

WHEN AN AIR CURTAIN IS MOUNTED OVER A COOLER DOORWAY, CAN THE DOOR ITSELF BE REMOVED AND THE AIR CURTAIN ALLOWED TO OPERATE CONTINUOUSLY?
No. Inasmuch as air curtains provide up to an 80% thermal efficiency level, the continual loss of refrigerated air and build-up of humidity within the cooler, will cause the compressor to burnout. They are meant to be used as an energy saving device when the cooler door needs to be opened for loading and unloading purposes.

HOW DO YOU CLEAR EXISTING LINES AND TRACKS OVER A DOORWAY?
Mars provides a variety of optional mounting hardware accessories. Side extension plates are available to further extend the outboard mounting holes. These plates are available in various sizes up to a nine inch extensions for both ends of the air curtain. Adjustable mounting brackets and extended wall mount brackets for drum type roll-up doors are also available. These type of brackets are used when the air curtain needs to be mounted some distances away from the wall. The brackets are available in various sizes to provide 2 1 / 2 to 23 inches of clearance. Please consult factory for details.

HOW DO YOU MOUNT A MARS AIR CURTAIN OVER A MEAT TRACK THAT COMES OUT THROUGH THE CENTER OF THE DOOR OPENING?
Sometimes one unit can be installed over the door opening on top of the track, but very often there are obstructions and the unit would have to be installed much too high. Therefore, one unit on each side of the track would be more efficient because installation is then closer to the top of the door opening. The air curtain should be mounted three to four inches away from each side of the track to prevent interference with products being sent through.

HOW LONG DOES IT TAKE TO INSTALL A MARS AIR CURTAIN?
The average time required to install a unit is two hours. After the second or third installation, the time can usually be cut to one hour.

<<Return to top of Page>>

OPERATION AND PERFORMANCE

HOW FAR BEYOND THE EDGE OF THE HOUSING DOES THE AIR SPREAD AND WHAT IS THE DEPTH?
The air leaves the discharge nozzle at very high velocities. The air spread and depth of "air wall" created varies between models. A general rule of thumb is: for units with 1HP motor(s) or less, the air spread is up to 3 inches and the depth of the wall of air created is about 18 inches, measured 6 feet from the nozzle. For units with motor(s) larger than 1HP, the air spread is up to 6 inches and the depth of the wall of air is about 24 inches, measured 6 feet from the nozzle.

WHAT COULD THE CAUSE BE IF AIR LEAVING THE NOZZLE DOES NOT SEEM TO HAVE MUCH VELOCITY?
Possible causes for low air outlet velocities are:

WHY DO MARS AIR CURTAINS HAVE ADJUSTABLE LOUVERS AT THE AIR INTAKE?
Adjustable louvers are used to obtain optimum operating efficiency. When used over refrigeration doors, the louvers can be adjusted to regulate the velocity and volume of air at the air outlet. This is important in order to form an air barrier and balance the cold air inside the refrigerated box with the warm outside air. The louvers should be set so the air barely hits the floor. The colder the air, the stronger and stiffer the barrier should be. When used as a barrier to insects, louvers should be set tat the maximum open position for full volume of air.

WHEN ADJUSTABLE VELOCITY CONTROL LOUVERS ARE COMPLETELY CLOSED, WILL THE MOTOR BE STARVED FOR AIR AND THEREFORE OVERLOAD?
No, on the contrary, the motor will be working under a lighter load. When the louvers are closed, there is less air to load the fan blades, thus allowing them to operate "free wheeling". The amperage draw of the motor drops significantly.

WHY DO MARS AIR CURTAINS HAVE ADJUSTABLE AIR DIRECTIONAL VANES AT THE AIR OUTLET?
The air directional vanes in the discharge nozzle can be positioned inward or outward. This design feature provides the capability to compensate for drafts, wind loads and necessary adjustments to effectively repel flying insects, dust, fumes, odors and other wind borne contaminants. If the air curtain is mounted internally in a building for environmental separation (i.e. separating a manufacturing area from a clean work area) or over a refrigerated room door for temperature control, the directional vanes should be pointed straight down.

WHAT HAPPENS TO THE AIR WHEN IT HITS THE GROUND?
As the air reaches the floor, it will divide, sending the air inward and outward simultaneously and causing a draft both ways at the floor line. When using an air curtain for insect and dust control, the directional vanes in the air outlet nozzle should be directed outward not only to repel the insects and dust but to also allow the least amount of air to come inward when hitting the floor. If mounted on the outside of the doorway and used for the purpose of holding in air conditioning when the door is open, the directional vanes should be slanted slightly outward. Mounted on the inside of a cooler, the vanes should be turned slightly into the refrigerated room. It is important to remember that when an air curtain is used for refrigeration or climate control, it is absolutely necessary to adjust the velocity control so the air stream gently hits the floor with the least amount of vacuum reaction, thus pulling the air out of the protected room and defeating the intended function of the air curtain and causes icing on the floor.

ARE THERE ANY SITUATIONS THAT COULD CAUSE AIR CURTAINS TO OPERATE POORLY OR NOT AT ALL?
Yes. There are three applications to be avoided.
Air curtains will not perform satisfactorily if there is an exhaust fan in operation causing a negative pressure within the building. The curtain of air will be strongest near the nozzle and weakest at the floor. Since air entering the building always seeks the least line of resistance, it will flow into the building a few feet from the floor at the door opening.
A wind tunnel effect will prevent air curtains from operating properly. A wind tunnel effect occurs when there are two open doors, one on each side of the building. If an air curtain is mounted on the outside of a building and it is not being used to prevent the entrance of cold air, it will not perform properly. If mounted outside, cold air coming down will hit the floor, bringing cold air into the building. It must be mounted on the inside of a heated room.

SHOULD THE CUSTOMER USE A THERMAL OVERLOAD PROTECTION SWITCH IN THE ELECTRICAL CIRCUIT?
Not necessarily. All motors used in Mars air curtains are equipped with an automatic thermal overload switch in the windings of the motor for protection against burnout. If for any reason the motor is overheating, the motor will automatically stop.
Possible causes for overheating are:

ARE VARIABLE SPEED MOTORS REQUIRED ON AIR CURTAINS?
The ability to adjust the outlet airflow is highly desirable. It significantly aids in the air curtain’s performance by allowing compensation for varying field conditions. All Mars air curtains have this feature. Most provide it through the adjustable air intake louver, some feature variable or multi-fixed speed motors; others through internal volume dampers in the air curtain’s discharge nozzle, and certain models contain a combination of the above. Please consult factory for specific model offerings.

IF A WAREHOUSE FOR COMMERCIAL BUILDING IS HEATED, WHAT ARE THE ADVANTAGES OF INSTALLING AN AIR CURTAIN?
Heat rises and tens to stratify. The air curtain will cause the air to circulate, eliminating the stratification. This action helps to reduce heating costs. The directing of a space heater toward the air curtain intake, if practical, will assist this action and minimize any cold drafts by bringing the warm air down to floor level with sufficient velocity and at the same time, will prevent cold air from entering the building, thus saving on energy.

CAN AIR CURTAINS BE USED TO HOLD IN EXTREME HEAT INSIDE INDUSTRIAL CONVEYOR OVENS?
Yes, as long as the air curtain is mounted on the outside of the oven. The smaller the opening, the more effective the installation as the percent of heat loss is held to a minimum.

CAN A MARS AIR CURTAIN BE OVER A BLAST FREEZER?
Yes. Use the same models as you would over a regular freezer.

WHAT TYPE OF MAINTENANCE DOES THE MARS AIR CURTAIN REQUIRE?
All motors have lifetime lubricated sealed ball bearings, making greasing or oiling unnecessary. Blowing or wiping dust off the fans and motors whenever it is visible is advisable to ensure maximum performance.

DO MARS AIR CURTAINS MEET OSHA REQUIREMENTS?
The sound level produced by all Mars air curtains is below what OSHA considers injurious, making approval unnecessary.

<<Return to top of Page>>

ACCESSORIES AND OPTIONS

WHAT IS A MICRO SWITCH AND WHEN IS IT USED?
A micro switch activates the air curtain when a door is opened and turns it off when the door is closed. The two types of micro switches used with Mars air curtains are ‘plunger style’ for doors that have hinges, and ‘roller style’ for all other types (i.e. roll-up, sliding, vertical lift, track, garage style, etc.). When the door is shut, the switch’s contacts are held open. When the door is opened, the contacts are closed, thereby turning the air curtain on. Generally, a micro switch is installed when a door is intermittently in use, such as over receiving and cold storage doorways. It is preferable to allow the air curtain to operate continuously and not to install a micro switch if there is heavy in and out traffic. When using a micro switch, a motor control panel is recommended for all three-phase motors and single phase motors with combined capacities of more than 1HP.

CAN A MICRO SWITCH BE USED ON ALL TYPES OF DOORS?
Yes. Plunger styles are used on single- or double-hinged doors that swing one way either (inward or outward). Roller styles are used on all other types (i.e. hinged doors that swing inward and outward, sliding, roll-up, return track, vertical lift, garage style, etc.).

WHAT IS A MOTOR CONTROL PANEL AND WHEN IS IT USED?
A motor control panel is an enclosure containing the equipment to start electric motors, usually mounted on the wall near the air curtain to be controlled. The equipment consists of motor starters, a transformer for the control circuit, terminal blocks and other components to meet specific requirements. It is also used to start, stop and protect the motors in the air curtains. Motor control panels are available as an option and can be manufactured to meet any requirement. All electric heated models contain a motor control panel as standard equipment. All Mars motor control panels are U.L. Listed.

CAN FILTERS BE USED IN FRONT OF LOUVERS?
Yes. Filters can be used in conjunction with or instead of louvers. Filters are used when there is an excessive amount of dust and dirt in the air. All Mars NSF Certified models feature a washable aluminum filter as standard. Filters are also supplied with the W-25 service window model.

WHICH MARS AIR CURTAINS CONTAIN STAINLESS STEEL BLOWER WHEELS?
The EP models have stainless steel fans. All other models and all heated models have galvanized steel fans, except the Whispurr Air models, which are nylon.

<<Return to top of Page>>

MISCELLANEOUS

WHAT ARE THE MAIN ADVANTAGES OF AIR CURTAINS?

• All housings are one piece, as specified by architects. Units are never bolted together to obtain longer housings. The modular concept of bolting units together is structurally unsound and aesthetically displeasing. The practice of bolting unites together to achieve longer lengths, whether patented or not, is misleading to the user.
• WA, C, CH, CHS, COMBI, W-25 Service Window models and HEPAC® models have PolyMars housings. PolyMars housings are advantageous for various climates and décor. Custom colors are available.
• A variety of over 250 compact models to fit any size doorway in unheated and electric, gas, steam and hot water-heated models.
• Heavy duty totally enclosed motors. All other components are of the highest quality to provide long life and trouble-free service. Two speed motors available as an option at no additional cost. Three speed 1 / 2 HP motors are standard equipment on all COMBI models. Three-phase motors in single-speed only.
• All motors have one second motor start to full capacity operation.
• Easy to install and maintain by removing two wing nuts and quickly lifting out the entire motor/fan assembly. Mars originated this "One Man installation" design.
• Designed to fit over doorways up to 12 feet wide. Can be used in multiples for wider openings.
• Motor/fan assemblies are interchangeable in various models.
• Contain air directional and velocity controls for find adjustments. This is imperative for climate control and over refrigeration doorways.
• Five year parts guarantee on all models except heated and WindGuard models, which have an eighteen month guarantee. These are the longest guarantees in our industry.
• Freight paid to destination or port of embarkation anywhere within the continental United States (gas-heated and WindGuard models excluded).
• All unheated and electric heated air curtains are UL Listed. Unheated air curtains are also C.U.L. Listed and/or Canadian Standards Association Certified. Gas heated air curtains consist of a UL Listed air curtain equipped with an American Gas Association design-certified duct furnace.

National Sanitation Foundation (NSF) Certified models available.

Large inventory ensures immediate delivery.

<<Return to top of Page>>